The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 04, 2006

Filed:

Mar. 16, 2004
Applicants:

Jianxin Liu, N. Huntingdon, PA (US);

Michael L. Ryneson, Pittsburgh, PA (US);

Inventors:

Jianxin Liu, N. Huntingdon, PA (US);

Michael L. Ryneson, Pittsburgh, PA (US);

Assignee:

The Ex One Company, Irwin, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 3/12 (2006.01); C22C 1/04 (2006.01);
U.S. Cl.
CPC ...
Abstract

A green article comprising an A-B powder mixture and methods of manufacturing such green articles and corresponding sintered articles are disclosed. The A-B powder mixture consists of a minor volume fraction of a relatively fine powder A and a complementary major volume fraction of a relatively coarse prealloyed powder B wherein the A-B powder mean particle size ratio is at least about 1:5. Metal powder A consists of one or more elemental metals or alloys which has a melting or solidus temperature above the highest sintering temperature at which the A-B powder mixture may be sintered without slumping. Prealloyed metal powder B consists of one or more alloys which are amenable to supersolidus liquid phase sintering. Green articles made from the A-B powder have a wider sintering temperature window than do articles made from prealloyed metal powder B alone.


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