The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 20, 2006

Filed:

May. 25, 2004
Applicants:

Mark L. LA Forest, Granger, IN (US);

Charles A. Parker, Granger, IN (US);

Frank Dillon, Granger, IN (US);

Thomas H. Siegmund, West Lafayette, IN (US);

Raymond J. Cipra, West Lafayette, IN (US);

Alan E. Fatz, Centerville, OH (US);

Peter F. Braunisch, Rochester Hill, MI (US);

Tobey Cordell, Dayton, OH (US);

Inventors:

Mark L. La Forest, Granger, IN (US);

Charles A. Parker, Granger, IN (US);

Frank Dillon, Granger, IN (US);

Thomas H. Siegmund, West Lafayette, IN (US);

Raymond J. Cipra, West Lafayette, IN (US);

Alan E. Fatz, Centerville, OH (US);

Peter F. Braunisch, Rochester Hill, MI (US);

Tobey Cordell, Dayton, OH (US);

Assignee:

Honeywell International Inc., Morristown, NJ (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C23C 16/26 (2006.01);
U.S. Cl.
CPC ...
Abstract

Annular brake disc preform (), wherein 40 to 80 layers of reinforcement fibers of at least two different lengths () ranging from 10–60 mm are distributed in a planar gradient throughout the body of the preform, with the reinforcement fibers located near the exterior planes of the disc being predominately shorter fibers () and with the reinforcement fibers located in the central planes of the disc being predominately longer fibers (). Also, process of making carbon-carbon composite preforms by: providing chopped pitch or PAN fibers () of at least two different lengths; directing a robotic spraying apparatus to spray the chopped fibers into an annular mold () in 40 to 80 concentric iterations of chopped fiber deposition to provide a matrix of fibers in the mold; depositing a curable binder into the mold to intermix the binder with the fiber matrix; compressing the fiber matrix and curable binder within the mold; curing the binder to form a preform matrix; filling the preform matrix with pitch to form a pitch matrix; and subjecting the pitch matrix to chemical vapor deposition to form a carbon-carbon composite preform ().


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