The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 16, 2006

Filed:

Jun. 09, 2003
Applicants:

Matthew John Zaluzec, Canton, MI (US);

Fred Goodnow, Novi, MI (US);

Kimberly Ann Lazarz, Ypsilanti, MI (US);

Rama P Koganti, Canton, MI (US);

Inventors:

Matthew John Zaluzec, Canton, MI (US);

Fred Goodnow, Novi, MI (US);

Kimberly Ann Lazarz, Ypsilanti, MI (US);

Rama P Koganti, Canton, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B23P 19/04 (2006.01);
U.S. Cl.
CPC ...
Abstract

A method of making a vehicle door assembly by assembling a super-plastic formed inner door panel with a super-plastic formed outer panel. A flanging and roll hemming tool are used to form a hem flange to secure the outer door panel to the inner door panel. A room temperature curable two-part epoxy adhesive is used to lock the inner and outer door panels together. The epoxy adhesive is permitted to cure before the assembly is heated in electro-operations or paint ovens. Hinge and striker attachment areas are provided that are not substantially thinned or stretched during the super-plastic forming process so as to preserve the strength of the inner and outer door panels in such areas.


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