The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.
The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.
Patent No.:
Date of Patent:
May. 02, 2006
Filed:
Mar. 15, 2004
Graham Barry Schaffer, Brisbane, AU;
Timothy Barry Sercombe, Brisbane, AU;
Kenneth J. Newell, Dana Point, CA (US);
Kris Alan Schmidt, Granada Hills, CA (US);
Graham Barry Schaffer, Brisbane, AU;
Timothy Barry Sercombe, Brisbane, AU;
Kenneth J. Newell, Dana Point, CA (US);
Kris Alan Schmidt, Granada Hills, CA (US);
University of Queensland, Queensland, AU;
Abstract
A method for the manufacture of a three-dimensional object includes the steps of forming a mixture that contains a binder and a least one of aluminum or a first aluminum-base alloy into a green composite, removing the binder from said green composite, forming a porous perform structure, reacting the aluminum or first aluminum base alloy with nitrogen to form a rigid and continuous skeleton and infiltrating the porous structure with molten aluminum or second aluminum base alloy to form the three-dimensional object with near theoretical density. The green composite may be formed by an additive process such as computer aided rapid prototyping, for example, selective laser sintering. The method facilitates the rapid manufacture of aluminum components by an inexpensive technique that provides high dimensional stability and high density.