The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 14, 2006

Filed:

Jul. 15, 2004
Applicants:

Richard D. Bunch, San Jose, CA (US);

Jeffrey S. Lille, Sunnyvale, CA (US);

Huey-ming Tzeng, San Jose, CA (US);

Inventors:

Richard D. Bunch, San Jose, CA (US);

Jeffrey S. Lille, Sunnyvale, CA (US);

Huey-Ming Tzeng, San Jose, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B24B 7/30 (2006.01);
U.S. Cl.
CPC ...
Abstract

A process for fabricating sliders with one or more sacrificial structures (extensions) that facilitate lapping to create the air-bearing surface (ABS) is described. Prior to separating individual sliders from a wafer, a mask of material that is not removable by deep reactive ion etching (DRIE) is patterned on the surface of the sliders. The mask outlines a sacrificial extension around portions of the magnetic transducer elements that are nearest the predetermined plane which will become the ABS. The sacrificial extension makes the surface of the slider which will be lapped non-planar. The sacrificial extension extends below the predetermined ABS plane. When the sliders are individually separated by DRIE, the shape of the mask including the sacrificial extension is projected down into and along the slider body.


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