The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.
The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.
Patent No.:
Date of Patent:
Nov. 08, 2005
Filed:
May. 15, 2003
James A. Buckley, Whitefish Bay, WI (US);
James A. Buckley, Whitefish Bay, WI (US);
Chipless Metals LLC, Milwaukee, WI (US);
Abstract
Precision castings requiring a fine finish and having complex internal geometries can be produced by casting a semi-solid thixotropic metal alloy within or about a melt-away metal component in the form of a core and/or a die insert that has a lower melting point than the solid-to-semi-solid transition temperature of the thixotropic alloy The thixotropic alloy may be cast, e.g., by thixocasting, rheocasting, sub liquidus casting. Then, after the alloy solidifies to form a casting with a captured melt-away component, the component is melted from the casting, preferably using a liquid bath. Process robustness, speed, and versatility can be enhanced by coating the component with a thin, uniform, abrasion-resistant, and thermally resistant coating that prevents excessive heat from being transferred to the component from the alloy and that prevents the component from alloying with the casting.