The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 20, 2005

Filed:

Jun. 04, 2003
Applicants:

Ramesh Subramanian, Oviedo, FL (US);

David B. Allen, Oviedo, FL (US);

Inventors:

Ramesh Subramanian, Oviedo, FL (US);

David B. Allen, Oviedo, FL (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B009/00 ;
U.S. Cl.
CPC ...
Abstract

An abradable thermal barrier coating material () formed of a highly defective fluorite ceramic matrix () having a desired degree of porosity () created in part by the addition of a fugitive material (). The ceramic material has a concentration of a stabilizer sufficiently high that the oxygen vacancies created by the stabilizer interact within the matrix to form multi-vacancies, thereby improving the sintering resistance of the material. Such a concentration of stabilizer results in a material that is softer than prior art materials having lower concentrations of stabilizer, and that will be more resistive to sintering than prior art materials. Embodiments include a fluorite matrix of zirconia stabilized by at least 30 wt. % yttria, or stabilized by at least 30 wt. % ytterbia, and with porosity of 10-40%. In one embodiment, a metallic gas turbine seal ring segment is coated with a bond coat layer, then with a layer of porous 8 wt. % YSZ material, and finally with a layer of 33 mole % YbSZ (61.3 wt. % YbSZ) material having porosity of 10-40%.


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