The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 29, 2005

Filed:

Aug. 22, 2001
Applicants:

Ismael A. Hernandez, Clemmons, NC (US);

Geoffrey David Hietpas, Newark, DE (US);

James M. Howell, Greenville, NC (US);

Inventors:

Ismael A. Hernandez, Clemmons, NC (US);

Geoffrey David Hietpas, Newark, DE (US);

James M. Howell, Greenville, NC (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D01D005/22 ; D01D005/26 ; D01F006/62 ; D02G001/12 ; D04H003/16 ;
U.S. Cl.
CPC ...
Abstract

The invention relates to webs or batts including polytrimethylene terephthalate crimped staple fibers and fiberfill products comprising such webs and batts, as well as the processes of making the staple fibers, webs, batts and fiberfill products. According to the preferred process of making a web or batt, polytrimethylene terephthalate staple fibers, containing polytrimethylene terephthalate is melt spun at a temperature of 245-285° C. into filaments. The filaments are quenched, drawn and mechanically crimped to a crimp level of 8-30 crimps per inch (3-12 crimps/cm). The crimped filaments are relaxed at a temperature of 50-130° C. and then cut into staple fibers having a length of about 0.2-6 inches (about 0.5-about 15 cm). A web is formed by garnetting or carding the staple fibers and is optionally cross-lapped to form a batt. A fiberfill product is prepared with the web or batt.


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