The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 22, 2005

Filed:

Dec. 07, 2001
Applicants:

Mitchell R. Dorfman, Smithtown, NY (US);

Luis F. Correa, Hicksville, NY (US);

Christopher G. Dambra, Ronkonkoma, NY (US);

Komal Laul, East Meadow, NY (US);

Richard K. Schmid, Melville, NY (US);

Inventors:

Mitchell R. Dorfman, Smithtown, NY (US);

Luis F. Correa, Hicksville, NY (US);

Christopher G. Dambra, Ronkonkoma, NY (US);

Komal Laul, East Meadow, NY (US);

Richard K. Schmid, Melville, NY (US);

Assignee:

Sulzer Metco (US) Inc., Westbury, NY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29B009/00 ;
U.S. Cl.
CPC ...
Abstract

A pre-alloyed stabilized zirconia powder suitable for use in thermal barrier applications is formed by alloying zirconia with a stabilizer, such as yttria, and processing the alloyed stabilized zirconia to form a very fine powder. The raw powder is then spray-dried to produce an agglomerated powder having an average particle size suitable for use in spray coating applications. The resulting powder can be used in a thermal-spray application to produce a porous thermal barrier coating having a substantially decreased thermal conductivity when compared to conventional TB coatings, such those produced using plasma-densified powders.


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