The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.
The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.
Patent No.:
Date of Patent:
Sep. 07, 2004
Filed:
Oct. 05, 2001
Richard A. Holl, Camarillo, CA (US);
Philip L. Lichtenberger, Thousand Oaks, CA (US);
Kenneth S. Yao, San Gabriel, CA (US);
Kreido Laboratories, Camarillo, CA (US);
Abstract
Composite materials, particularly those that are highly filled, e.g. comprising about 60 to 70 volume % of finely powdered filler material in a polymer matrix, are made by dissolving the polymer in a volatilisable solvent and forming a homogeneous mixture of the components by high shear mixing. The solvent is then removed while maintaining complete homogeneity in the mixture by evaporating much of the solvent in a high shear mill, then extruding an extremely thin film or tape (e.g. 0.0125 mm (0.0005 in)) from which the remaining solvent is removed by heating without introducing any appreciable non-uniformity, such as bubble holes. Required bodies are formed from the dried film or tape by stacking the thin coherent layers, typically about 6 to 120, then heating and pressing the stack in a mold melting the polymer, uniting the separate layers and dispersing the melted polymer into the interstices between the filler particles.