The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 27, 2004

Filed:

Oct. 12, 2000
Applicant:
Inventor:

Christopher W. Gabrys, Federal Way, WA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B05D 1/36 ; C25D 5/54 ; C25D 5/56 ; C23C 2/802 ;
U.S. Cl.
CPC ...
B05D 1/36 ; C25D 5/54 ; C25D 5/56 ; C23C 2/802 ;
Abstract

A composite flywheel rotor includes an annular rim mounted on a hub for high speed rotation in an evacuated flywheel enclosure. A smooth epoxy layer is applied to the rim and is cleaned or maintained clean in preparation for a metal coating on the rim. The rim may be baked in a vacuum furnace to drive off the volitiles and water vapor, and a thin metal coating is applied over the entire rim to retard outgassing from the resin in the flywheel composite rim. The metal coating on flywheel rim is preferably aluminum because aluminum adheres well to epoxy and is economical. The metal coating is deposited on the flywheel rim by physical vapor deposition and may be built up after an initial PVD coating by electroplating. A tough protective polymer is applied over the metal coating to protect metal coating from mechanical damage during handling.


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