The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 29, 2004

Filed:

Oct. 26, 2000
Applicant:
Inventors:

Ronnal P. Reichard, Melbourne, FL (US);

Scott M. Lewit, Indialantic, FL (US);

Miles P. Mackaness, Merritt Island, FL (US);

Neil A. Rohan, New Smyrna Beach, FL (US);

Assignee:

Compsys, Inc., Melbourne, FL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 4/406 ;
U.S. Cl.
CPC ...
B29C 4/406 ;
Abstract

A method for making a composite panel includes the step ( ) of providing a panel having elongated channels ( ) that are positioned along areas of anticipated point compression loading. The panel ( ) has a reinforcing fabric layer ( ) attached to a non-woven fabric layer ( ) forming an outside layer ( ). The composite panel has foam core ( ) within the outside layer. The method further comprises the step ( ) of providing structural foam channel inserts ( ) having an outer fabric layer ( ), wherein the channel inserts have a cross section which matches the cross-sectional profile of each of the elongated channels of the panel. Resin is then applied to the outside layer of the panel and outer fabric layer of the channel inserts such the channel inserts are positioned within the channels of the panel ( and ). The resin is then allowed to cure ( ) forming a composite structure.


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