The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 30, 2004

Filed:

Feb. 26, 2001
Applicant:
Inventors:

Wei-Chih Chen, Duluth, GA (US);

Katharine L. K. Faye, Moodus, CT (US);

Mark Schimmel, Stafford Springs, CT (US);

Assignee:

Cuno Incorporated, Meriden, CT (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
D21F 1/100 ; D21F 1/300 ;
U.S. Cl.
CPC ...
D21F 1/100 ; D21F 1/300 ;
Abstract

A process for manufacturing wet-felted and thermally bonded porous structures is provided to produce formed porous media for use in filters with improved filtration performance. The process includes the steps of forming a slurry with a primary media consisting of natural or synthetic fibers, a wet strength agent consisting of fibrillated fibers, and a binding agent; vacuum forming the slurry to produce a formed media; drying the formed media using a gas at a temperature below the melting temperature of the binding agent; bonding the formed media using a gas at a temperature above the melting temperature of the binding agent; and cooling the formed media using a gas at ambient temperature. The process produces a formed porous media with improved bonding which results in improved filtration performance.


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