The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 17, 2004

Filed:

Jan. 29, 1997
Applicant:
Inventor:

Gerald A. Lunde, Wichita, KS (US);

Assignee:

Raytheon Aircraft Company, Wichita, KS (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 7/032 ; B29C 7/036 ; B29C 4/356 ;
U.S. Cl.
CPC ...
B29C 7/032 ; B29C 7/036 ; B29C 4/356 ;
Abstract

Composite structures having a single continuous skin may be formed using automated fiber placement methods. These composite structures include frameless aircraft fuselage components offering an increased interior cabin width over conventional fuselage components. The composite structures may be constructed of multiple layers of fibers and other materials placed on a fiber placement tool that includes a mandrel body surrounded by a bladder or an integral bladder/caul sheet having expansion spaces created within the caul sheet section. Uncured composite structures may be created by placing fibers around the fiber placement tool in a plurality of discontinuous segments that are capable of moving or sliding in relation to each other so that the uncured composite structure is expandable from within. Fluid openings may be provided in the outer surface of the mandrel body for the application of vacuum and/or fluid pressure to secure the bladder to the mandrel body and to assist in the removal of the bladder from the mandrel body, respectively. Uncured composite structures may be sealed between the bladder and is clam shell molds. The uncured structures may be expanded against the inner surface of the molds by creating a vacuum between the bladder and molds.


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