The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 02, 2003

Filed:

Sep. 26, 2001
Applicant:
Inventors:

Derek Richard Dexter, Clinton Township, MI (US);

Ronald David Brost, Dearborn, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 4/04 ;
U.S. Cl.
CPC ...
H01M 4/04 ;
Abstract

A method is provided for manufacturing a battery having battery electrodes and with a desired porosity, using an electrochemical model and a thermal model that includes determining energy and current requirements for a particular application. Characteristics of the battery in response to said energy and current requirements are determined. The battery characteristics and energy and current requirements are prepared for use in the electrochemical model and the thermal model The porosity of the battery electrodes is determined by solving equations within the electrochemical model and the thermal model Porosity of the battery electrodes is varied until voltage potential across the battery varies by less then a predetermined tolerance factor for an operating range state of charge. A paste mixture is created in response to the desired battery electrode porosity. The paste mixture is applied to a grid followed by curing of the grid and paste.


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