The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 02, 2003

Filed:

Oct. 03, 2001
Applicant:
Inventors:

Tom L. Stuart, Pendleton, IN (US);

Frederick B. Reiter, Jr., Cicero, IN (US);

Assignee:

Delphi Technologies, Inc., Troy, MI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H02K 1/516 ;
U.S. Cl.
CPC ...
H02K 1/516 ;
Abstract

A method of making a composite powder metal disk for a rotor assembly in a surface permanent magnet machine. The method includes filling inner and outer annular regions of a disk-shaped die with soft and hard ferromagnetic powder metals, compacting the powders, and sintering the compacted powders. By this method, a disk is formed that includes permanent magnets on the surface of an inner ring of magnetically conducting powder metal compacted and sintered to a high density. In one embodiment, non-ferromagnetic powder metal is filled into regions of the die such that the permanent magnets are separated by magnetically non-conducting powder metal compacted and sintered to a high density. The method may also include forming a rotor assembly by stacking a plurality of the composite powder metal disks axially along a shaft with their magnetic configurations aligned.


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