The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 11, 2003

Filed:

Apr. 15, 2002
Applicant:
Inventors:

Pei-Chung Wang, Troy, MI (US);

Peter C. Sun, Rochester Hills, MI (US);

Assignee:

General Motors Corporation, Detroit, MI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B23K 1/116 ;
U.S. Cl.
CPC ...
B23K 1/116 ;
Abstract

A method for repairing resistance spot welds formed between joined pieces of aluminum alloy sheet metal, such as vehicle body parts. The repair method includes resistance welding where an existing undersized spot weld is enlarged by applying electric current flow through the aluminum alloy sheets in the region around the existing defective weld. A pair of donut shaped electrodes may be used. Resistance to the current flow generates heat within the weld region. A new weld nugget is formed around the periphery of the existing weld and merges with it. The weld region is cooled and a repaired composite spot weld is formed.


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