The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 11, 2003

Filed:

Mar. 16, 2001
Applicant:
Inventors:

Fuminao Watanabe, Okayama, JP;

Eiji Tanaka, Okayama, JP;

Jun Hosoi, Okayama, JP;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08F / ;
U.S. Cl.
CPC ...
C08F / ;
Abstract

A stable continuous production of a propylene-based block copolymer can proceed for a long time without causing accumulation of particles having a small diameter by a process having the following steps: (1) polymerizing an &agr;-olefin containing liquid propylene as a main component in the presence of hydrogen and a stereoregular polymerization catalyst in one or more polymerization reactors to obtain a polymer slurry; (2) feeding the polymer slurry to a copolymerization reactor; and (3) copolymerizing propylene and an &agr;-olefin other than propylene substantially in a gaseous phase in the presence of the stereoregular polymerization catalyst, the polymer slurry and a deactivating compound in the copolymerization reactor to obtain a propylene-block copolymer powder. The polymer slurry, discharged from one of said one or more polymerization reactors and is classified using a classification system to obtain a) a classified polymer slurry containing a large amount of particles having a small particle diameter and b) a classified polymer slurry containing a large amount of particles having a large particle diameter. A main part of the classified polymer slurry containing a large amount of particles having a small particle diameter is recycled to a final polymerization reactor of the one or more polymerization reactors.


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