The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 08, 2003

Filed:

May. 10, 2002
Applicant:
Inventor:

David Michael Decker, Arden, NC (US);

Assignee:

BorgWarner, Inc., Auburn Hills, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22D 1/700 ; B22D 3/304 ; B22C 9/04 ;
U.S. Cl.
CPC ...
B22D 1/700 ; B22D 3/304 ; B22C 9/04 ;
Abstract

Cost considerations have prevented the use of titanium compressor wheels ( ) in automotive air boost devices. A hybrid process is disclosed, wherein a wax pattern used in the investment casting process is intentionally designed not to produce a final (net shape) compressor wheel, but rather, is designed to produce a near net shape pattern including filled in areas ( ) which must be subsequently machined or milled away to produce the desired non-pullable shape compressor wheel. Surprisingly, when forming a titanium compressor wheel using the hybrid or two-step process, the technical complexity of each step (pattern forming and machining) is substantially lower, distortion of the wax blades ( ) during pattern casting is reduced, casting of titanium is simplified, the process allows itself to be fully automated, and the dimensional accuracy of the final product is greater than with conventional techniques.


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