The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 01, 2003

Filed:

Sep. 25, 2001
Applicant:
Inventor:

Howard Schmidt, Nashua, NH (US);

Assignee:

McCord Winn Textron Inc., Manchester, NH (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01R 4/306 ; H01R 3/916 ; H02K 1/500 ; H02K 1/502 ;
U.S. Cl.
CPC ...
H01R 4/306 ; H01R 3/916 ; H02K 1/500 ; H02K 1/502 ;
Abstract

A planar carbon segment commutator assembly made by forming an annular conductor substrate with an annular front projection extending integrally and axially from a front surface of the substrate. An annular carbon disk is formed on the conductor substrate by overmolding a carbon compound onto the front surface of the conductor substrate and around the annular front projection. The conductor substrate is mounted on an insulating hub. Electrically isolated, circumferentially-spaced commutator segments and corresponding mechanically interlocked conductor sections are formed by making radial cuts through the annular carbon disk and the metal substrate, respectively. According to one embodiment, each of the front projections has a greater cross-sectional area at a distal end than at a base end to mechanically lock the commutator segments onto the conductor sections.


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