Single-die modularized, reconfigurable honeycomb core forming tool

Abstract

A die and a stationary member of resilient gas permeable composition are adapted to receive between them a three-dimensional honeycomb core article. The die includes an array of elongated mutually parallel translating pins, each terminating at a tip end and arranged in a matrix for longitudinal movement between retracted and extended positions. The stationary member includes a receiving surface facing and laterally coextensive with the tip ends of the translating pins. The tip ends are engageable with first end surface of the article, the receiveing surface of the stationary member being engageable with a second end surface of the article. The die includes a housing movably mounting the translating pins, drive output shafts drivingly connected with each associated translating pin, a transmission for independent driving controllable interconnection of each translating pin, and a selectively energizable controller interconnecting each transmission to thereby achieve selective rotation of at least one translating pin. Each translating pin may be hollow and have planar sides which prevents its rotation by the restraining action of adjacent translating pins. A controller individually moves the translating pins in a coordinated manner into engagement with the first end surface to thereby impart a desired contour while simultaneously urging the second end surface of the honeycomb core article into engagement with the receiveing surface of the stationary member producing a contour substantially similar to the first end surface. Temperature controlled circuitous gas flow may be provided through the translating pins, article and stationary member.