Quenched thin ribbon of rare earth/iron/boron-based magnet alloy

Abstract

Disclosed is a novel thin ribbon of a rare earth/iron/boron-based magnet alloy prepared by quenching of an alloy melt by the method of strip casting, from which a sintered permanent magnet is obtained by the powder metallurgical method. The sintered permanent magnet can be imparted with greatly improved magnetic properties or, in particular, residual magnetic flux density when the thin alloy ribbon as the base material thereof has a metallographic phase structure containing “four-phase regions” consisting of (a) an &agr;-iron phase, (b) a R-rich phase, in which R is a rare earth element selected from praseodymium, neodymium, terbium and dysprosium, (c) a R T B phase, in which T is iron or a combination of iron and a transition metal element other than iron and rare earth elements and x is a positive number varying with the rare earth element, and (d) a R T B phase, in which R and T each have the same meaning as defined above, each phase being dispersed with a grain diameter in a limited range, in a volume fraction of from 1 to 10%.