The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 07, 2003

Filed:

Feb. 09, 2001
Applicant:
Inventors:

Samuel K. Black, Garner, NC (US);

Charles Keith Curtis, Benson, NC (US);

Cheryl L. Carlson, Willow Springs, NC (US);

Assignee:

Polymer Group, Inc., North Charleston, SC (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D04H 1/46 ; D04H 5/02 ;
U.S. Cl.
CPC ...
D04H 1/46 ; D04H 5/02 ;
Abstract

A method of forming durable nonwoven fabrics by hydroentanglement includes providing a precursor web comprising a fibrous matrix of staple length fibers and/or substantially continuous filaments. The precursor web is subjected to hydroentanglement on a three-dimensional image transfer device to create a patterned and imaged fabric. Enhanced imaging is achieved by advancing the precursor web onto the movable imaging surface of the image transfer device at a rate substantially equal to the rate at which the image surface moves relative to one or more associated hydroentangling manifolds. Treatment with a polymeric binder composition enhances the integrity of the fabric, permitting it to exhibit desired physical characteristics, including strength, durability, softness, and drapeability. Mechanical compaction of the imaged and patterned fabric, such as by sanforizing, enhances the desired physical properties.


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