The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 22, 2002

Filed:

Oct. 05, 2000
Applicant:
Inventors:

Willard A. Cutler, Big Flats, NY (US);

Gregory A. Merkel, Big Flats, NY (US);

Assignee:

Corning Incorporated, Corning, NY (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B01D 3/920 ; C04B 3/548 ;
U.S. Cl.
CPC ...
B01D 3/920 ; C04B 3/548 ;
Abstract

The present invention provides a method of making a ceramic filter, by forming a mixture from NZP-forming raw material powders selected from metal oxide sources capable of reacting to form a reaction product comprising an NZP-type phase having the general formula R Zr P Si O where 0≦y≦1.0 and R is one or more of the metals Ca, Sr, and Ba, pre-reacted powder having the same general formula, and mixtures thereof; and a precursor additive selected from the group consisting of silica precursor, zirconia precursor, and mixtures thereof; shaping the mixture into a green structure; and, firing the green structure to produce a ceramic filter having an open porosity of at least 35% by volume, a median pore size of at least 8 micrometers and a permeability of at least 0.30×10 m , and being suitable as a diesel particulate filter.


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