Attenuation splice, system and method therefor using estimation algorithm and closed loop intelligent control

Abstract

A method of controlling an optical fiber splicing machine utilizes an optimized power control mode to control the amount of power delivered to fuse the fibers. The attenuation is measured while the fusing process is occurring and a final jump value is calculated. The final jump value is indicative of the transient attenuation difference that occurs as the splice cools. The optimized power control mode shuts down the splicer when the measured insertion loss is less than or equal to the difference between the estimated final jump value and the desired attenuation. The final jump value may also be recalculated as further data are gathered during the splicing process. If the desired attenuation is not achieved, an optimized energy control mode is utilized which determines optimal energy settings and controls the amount of energy delivered to fuse the fibers. After delivering this energy, the method measures the attenuation. If not within desired values, the optimized energy mode is repeated. At each iteration the energy settings are re-determined and the splicing control function utilized by the splicer may be reprogrammed. Furthermore, the estimation parameters used to estimate the final jump may be adjusted between each iteration of the optimized power control mode. These adjustments as well as the determination of the energy settings may be aided by a knowledge base and intelligent control techniques that learn as a greater number of splicing operations are performed.