The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 15, 2002

Filed:

Mar. 22, 2000
Applicant:
Inventors:

Michael John Dowhan, Milton, CA;

Joseph Horace Brand, Mississauga, CA;

Andreas Eleftheriou, Woodbridge, CA;

Andrew Robertson Waterston, Toronto, CA;

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22D 2/300 ; B22D 2/900 ;
U.S. Cl.
CPC ...
B22D 2/300 ; B22D 2/900 ;
Abstract

A method of manufacturing a seamless self-supporting metal part using nickel vapor deposition, where the part has a selected minimum thickness, a first aerodynamically contoured surface and a second substantially parallel surface. The method replaces labor intensive welding of individually manufactured sheet metal segments for complex aerodynamic shapes, and produces a part with higher accuracy, less cost, controlled strength and hardness properties. Nickel vapor deposition is commonly used for plating electronic components, and for producing a metallic lining for plastic injection moulds. The seamless sheet metal part is cast by: fabricating a mould with at least one mould surface being a negative of the first surface of the part; enclosing the mould in a nickel vapor deposition chamber; depositing nickel on the mould surface by nickel vapor deposition until a blank of nickel is deposited having at least the minimum thickness and an external deposition surface; and separating the blank from the mould.


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