The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 01, 2002

Filed:

Jan. 21, 1997
Applicant:
Inventors:

Jeffrey A. Conner, Hamilton, OH (US);

Bangalore A. Nagaraj, West Chester, OH (US);

Joseph A. Heaney, III, Middletown, OH (US);

Nripendra N. Das, Middletown, OH (US);

Patricia A. Zomcik, Cincinnati, OH (US);

David J. Wortman, Hamilton, OH (US);

David V. Rigney, Cincinnati, OH (US);

Jon C. Schaeffer, Milford, OH (US);

Assignee:

General Electric Company, Schenectady, NY (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B21D 3/900 ; C03C 2/702 ; C03C 2/708 ;
U.S. Cl.
CPC ...
B21D 3/900 ; C03C 2/702 ; C03C 2/708 ;
Abstract

A thermal barrier coating system and a method for forming the coating system on a component designed for use in a hostile thermal environment, such as superalloy turbine, combustor and augmentor components of a gas turbine engine. The method is particularly directed to a thermal barrier coating system that includes a thermal insulating ceramic layer and a diffusion aluminide bond coat on which an aluminum oxide scale is grown to protect the underlying surface of the component and to chemically bond the ceramic layer. The bond coat is formed to contain an additive metal of platinum, palladium, rhodium, chromium and/or silicon, and an additive element of yttrium and/or zirconium, with possible additions of hafnium. The bond coat may be formed by codepositing aluminum with the active element, or by depositing the additive metal and active element on the surface of the component, and then aluminizing to form the diffusion aluminide bond coat.


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