The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 10, 2002

Filed:

Jun. 13, 1997
Applicant:
Inventors:

Furqan Zafar Shaikh, Troy, MI (US);

Martin Andrew Brogley, Allen Park, MI (US);

Craig Edward Burch, West Bloomfield, MI (US);

Neal James Corey, Belleville, MI (US);

Thomas John Heater, Milford, MI (US);

Gary Allan Vrsek, Brighton, MI (US);

Assignee:

Ford Global Technologies, Inc., Dearborn, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22C 7/02 ; B22C 9/04 ;
U.S. Cl.
CPC ...
B22C 7/02 ; B22C 9/04 ;
Abstract

Method of rapidly making casting, comprising: designing a computer graphic model of the casting; sectioning the graphic model into graphic members which are at least one of blocks and slabs; carving a solid member for each of the graphic members, the solid members being (i) constituted of a meltable or evaporative solid material (i.e. wax or polystyrene), (ii) proportional to and enveloping its corresponding graphic member, and the carving being carried out by accessing two or more sides of each solid member to at least essentially duplicate the corresponding graphic member; forming a mold around the pattern, and casting metal within the mold while removing the pattern from such mold either by evaporation during pouring of the molten metal thereinto or by melting prior thereto.


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