The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 21, 2002

Filed:

Dec. 11, 1998
Applicant:
Inventors:

Douglas A. Aranda, Lindley, NY (US);

Thomas A. Collins, Horseheads, NY (US);

Paul S. Schmitt, Big Flats, NY (US);

Assignee:

Corning Incorporated, Corning, NY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01D 5/334 ; B21D 5/116 ;
U.S. Cl.
CPC ...
B01D 5/334 ; B21D 5/116 ;
Abstract

Disclosed is a method of manufacturing a catalytic converter for purifying exhaust gases from an internal combustion engine wherein the converter exhibits a monolithic ceramic substrate surrounded by a supporting mat. The method generally includes the steps of: Forming a catalytic converter utilizing a compressive closing method generally involves wrapping the substrate in a sufficient amount of supporting mat material and inserting the wrapped substrate into generally cylindrical metal container, compressively closing the container around the wrapped substrate sufficiently to provide a gas tight seal and to hold the imparted compressive stress. The present invention further discloses an improvement involving compressively closing the container around the wrapped substrate by resizing the container over substantially the entire portion of its length which is occupied by the wrapped substrate to a predetermined metal shell/container outside diameter OD. The predetermined outside diameter is characterized by the equation OD=D+2T +2T , wherein D is a diameter measure of the substrate, T is the supporting mat target thickness and T is a container wall thickness measure.


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