The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 23, 2002

Filed:

Jan. 24, 2000
Applicant:
Inventors:

Drew J. Buoni, Chicago, IL (US);

Alan R. Kaufman, Hammond, IN (US);

Assignee:

Avery Dennison Corporation, Pasadena, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 3/120 ; B32B 3/122 ; B32B 3/500 ;
U.S. Cl.
CPC ...
B32B 3/120 ; B32B 3/122 ; B32B 3/500 ;
Abstract

A method of continuously forming a multi-layer laminate of thermoplastic polymeric films wherein one surface thereof has a precision pattern of embossed elements thereon and wherein the thermoplastic polymeric films can be dissimilar. A generally cylindrical seamless metal embossing tool with an outer surface having the reverse of the pattern to be formed on the surface of the sheeting is used. The laminate is formed by continuously feeding onto a heated embossing tool a superimposed first resinous film and a first carrier film wherein the first resinous film is pressed against the embossing tool and is heated above its glass transition temperature thereby becoming embossed with the pattern, while the first carrier film remains at a temperature below its glass transition temperature. The first carrier film is then removed, and a second resinous film and second carrier film are superimposed on the unembossed surface of the first resinous film and are heated such that the two resinous films become bonded together. The resulting laminate is then cooled and is stripped from the embossing tool. If the laminate is to be used for retroreflective sheeting, then, because the second resinous film is applied after the embossing step is complete, a smooth interface can be formed between the two resinous films. This results in a sheeting of exceptional retroreflective capability, even if the first and second resinous films are dissimilar thermoplastic materials.


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