The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 18, 2001

Filed:

Jul. 06, 2000
Applicant:
Inventors:

Michael A. Burke, Pittsburgh, PA (US);

Paula D. Freyer, Cranberry Township, PA (US);

Mohan A. Hebbar, Oviedo, FL (US);

Brij B. Seth, Maitland, FL (US);

Gary W. Swartzbeck, North Huntingdon, PA (US);

Thomas Walter Zagar, Winter Springs, FL (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C22F 1/10 ; F01D 5/12 ;
U.S. Cl.
CPC ...
C22F 1/10 ; F01D 5/12 ;
Abstract

Large gas turbine blades made from separate cast segments of superalloys are disclosed. The turbine blade is designed such that bond lines between adjacent segments are placed in low stress regions of the blade. The cast superalloy segments of the blades are aligned and fitted together with specified tolerances. The turbine blade segments are then joined by transient liquid phase bonding, followed by a controlled heat treatment which produces the desired microstructure in the bond region. The method allows for the production of large, high quality turbine blades by joining small, high quality cast superalloy sections, in comparison with prior attempts to cast large turbine blades as single pieces which have produced very low yields and high individual component costs.


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