The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 25, 2001

Filed:

Sep. 27, 1994
Applicant:
Inventors:

Sanjeev Madan, Coraopolis, PA (US);

James R. Jasenak, Sewickley, PA (US);

David L. Fair, Imperial, PA (US);

Assignee:

Bayer Corporation, Pittsburgh, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 4/406 ;
U.S. Cl.
CPC ...
B29C 4/406 ;
Abstract

Molded, soft composite articles such as seat cushions are made by (a) applying a composition which forms a soft elastomer to all interior walls of an open mold, (b) introducing a composition which will react to form a low density, high resiliency, flexible foam under molding conditions into the mold in a manner such that the foam-forming composition will be substantially completely within the elastomer-forming composition; (c) closing the mold (i) prior to introduction of the foam-forming composition or (ii) at some point during or subsequent to introduction of the foam-forming mixture but before foam formation is completed and (d) allowing the foam-forming mixture to form a foam. The composite articles produced by this simple one-step process are characterized by good cushioning characteristics, good abrasion resistance and good mold reproducibility. This molding process generates less waste and requires less labor and equipment than current commercial processes.


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