Self-cleaning ink jet printer with oscillating septum and ultrasonics and method of assembling the printer

Abstract

A self-cleaning ink jet printer with oscillating septum and ultrasonics and method of assembling the printer. The printer has a print head defining a plurality of ink channels therein, each ink channel terminating in an ink ejection orifice. The print head also has a surface thereon surrounding all the orifices. Contaminant may reside on the surface and also may completely or partially obstruct the orifice. Therefore, a cleaning assembly is disposed relative to the surface and/or orifice for directing a flow of fluid along the surface and/or across the orifice to clean the contaminant from the surface and/or orifice. The cleaning assembly includes an oscillatable septum disposed opposite the surface or orifice for defining a gap therebetween. Presence of the septum accelerates the flow of fluid through the gap to induce a hydrodynamic shearing force in the fluid. This shearing force acts against the contaminant to “sweep” the contaminant from the surface and/or orifice. Also included is an ultrasonic transducer in communication with the fluid for generating a plurality of pressure waves in the fluid for dislodging the contaminant. A pump in fluid communication with the gap is also provided for pumping the fluid through the gap. As the surface and/or orifice is cleaned, the contaminant is entrained in the fluid. A filter is provided to separate the contaminant from the fluid.