The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 20, 2001

Filed:

Oct. 05, 1998
Applicant:
Inventors:

George D. Chandley, Amherst, NH (US);

Qi Zhao, Nashua, NH (US);

Assignee:

General Motors Corporation, Detroit, MI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22C 9/04 ; B22C 7/02 ;
U.S. Cl.
CPC ...
B22C 9/04 ; B22C 7/02 ;
Abstract

Fold defects are reduced or eliminated in lost foam castings by contacting a destructible polymeric pattern surface proximate to which deleterious fold defects comprising unbonded seams are prone to form in the solidifying molten metal with a material that reduces or eliminates fold defects in the casting proximate the pattern surface. The material can comprise a silicone layer that is anti-sticking relative to a gas permeable refractory layer on the pattern or foundry sand directly contacting the pattern surface depending on casting configuration. The pattern is cleaned prior to contact with the material. Lower melt casting temperatures can be used with concomitant improvements in casting microstructure (e.g. finer dendritic arm spacing) and mechanical properties.


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