The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.
The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.
Patent No.:
Date of Patent:
Jan. 30, 2001
Filed:
Jul. 12, 1999
William M. Derby, Jr., Bethlihem, PA (US);
Automation International Inc., Danville, IL (US);
Abstract
The present invention is an improved welding technique that provides real-time control of the servo valve to account for the changing conditions of the parts being welded. The present invention may be implemented within any electrical welder having at least one movable platen for carrying a part to be welded, at least one hydraulic cylinder coupled to the movable platen, the hydraulic cylinder having a first chamber and a second chamber, and a servo valve coupled to the hydraulic cylinder. The present invention includes means for making instantaneous pressure measurements within the first and second chambers of the hydraulic cylinder. Also included is a force control module that reacts to the pressures within the first and second chambers to control the servo valve. The force control module receives the instantaneous pressure information from the first and second chambers of the hydraulic cylinder and determines whether the platen is moving and how far the servo valve is from its target force. Based on this information, the proportional and integral contributions of a PI controller within the force control module are adjusted. The servo valve may thereby chase the desired force when movement is possible and may scale back the output when the close to the desired force. Further, the risk of the servo valve overshooting the desired force may be avoided.