Process and apparatus using plate arrangement for combustive reactant heating

Abstract

A process and apparatus for indirectly heating an endothermic reaction by combustion of reactants or products from the endothermic reaction using a plate heat exchange arrangement in a highly efficient manner. This invention is particularly suited for processes such as the production of styrene or synthesis gas. When producing synthesis gas, oxidizing reactants in a secondary reforming step generates heat for a primary reforming step and the process improves selectivity and yield with a highly efficient heat exchange step that uses narrow channel for indirect heat exchange. The narrow channels are preferably defined by corrugated plates. The primary reaction channels will contain a catalyst for the promotion of the primary reaction such as steam reforming or ethylbenzene dehydrogenation. The secondary heating step may be performed outside of the heat exchange channels with hot effluent gases passing through the heat exchange channels to provide heat to the primary reaction step or the secondary reaction channels may contain combustion promoting catalyst to generate the heat in-situ.