The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 03, 2000

Filed:

Feb. 28, 1997
Applicant:
Inventor:

Paul M Drumm, San Jose, CA (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B05D / ; C23C / ; C23C / ; H04N / ;
U.S. Cl.
CPC ...
427 64 ; 427 68 ; 427404 ; 427301 ; 427304 ; 427 69 ; 427 70 ; 427123 ; 427124 ; 427125 ; 4273722 ; 4273831 ; 427384 ; 430 23 ; 430 25 ; 430 26 ;
Abstract

A method for forming a planar aluminum layer in a flat panel display structure. In one embodiment, the present invention creates a flat panel display structure having a raised black matrix defining wells within the matrix. The present embodiment then deposits a non-conformal layer of acrylic-containing aluminizing lacquer over a layer of phosphors residing within the wells of the black matrix. In so doing, the lacquer layer forms a substantially planar surface on top of the phosphors. The present invention then deposits a layer of catalyst material over the layer of lacquer so that the aluminizing lacquer can be burned off completely and cleanly at a relatively low temperature. The catalytic layer conforms to the planar surface of the lacquer layer. The present invention then deposits an aluminum layer over the catalytic layer. The aluminum layer, in turn, conforms to the planar surface of the catalytic layer. Finally, the present invention bakes off the non-conformal lacquer layer. The baking process is conducted at a temperature such that the lacquer layer is cleanly and completely oxidized. This temperature is relatively low so as not to adversely affect the reflectivity of the aluminum layer, damage the black matrix material, or induce oxidation of phosphors. After the baking process, the present invention achieves a substantially planar and mirror-like aluminum surface.


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