Ultra-compact bar-code scanner

Abstract

An improved, rotatably articuable scanner for reading and decoding bar codes in connection with the sale of retail articles is disclosed. An ultra-compact, lightweight, low-cost, self-contained, visible laser diode (VLD) bar code scanner is provided with a great range of functionality and versatility. A scan head housing an optical subsystem is rotatably connected with a tower housing. The heat-generating electronic components are located in the tower housing away from heat-sensitive optical components located in the scan head. The scanner presents an extremely small footprint, and provides for its mounting in virtually any orientation and location. The optical subsystem uses a basket-type mirror array configured around a rotating planar folding mirror, driven by a compact cup (brushed) DC motor. The scanner features a short optical beam path. The organization of components within the scan head and tower housings, as well as the partitioning thereof between the two, provides for convection-cooled operation of the optical subsystem. The center of mass of components in the scan head is located near an axis of rotation of the scan head, thereby making the scanner extremely stable despite its small footprint. Ease of field maintenance and calibration of the optical subsystem is very simple because the replaceable components thereof are decoupled from the remaining components and replacement parts do not require optical alignment.