The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 22, 2000

Filed:

Mar. 20, 1998
Applicant:
Inventors:

Patrick J Curtin, Greenville, NC (US);

Victor S Day, Portsmouth, RI (US);

William E Russell, Middletown, RI (US);

Assignee:

The Moore Company, Westerly, RI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
D04H / ; D04H / ;
U.S. Cl.
CPC ...
442370 ; 442374 ; 428 86 ; 428131 ; 428137 ; 428138 ; 4283044 ; 4283099 ;
Abstract

A composite nonwoven fabric is constructed to have high breathability, a low modulus and a good hand. The composite is comprised of a fibrous nonwoven material attached to a highly elastic breathable foam film substrate. The foam film substrate is dimensioned to be thin enough to provide numerous apertures and/or voids therethrough. The attachment of the fibrous nonwoven material to the foam film substrate is accomplished by needlepunching portions of at least some strands of the nonwoven material through the apertures in the elastic foam film. During the needlepunching process, the numerous apertures and/or voids in the foam film facilitate the passage of strands of the nonwoven material through the foam film by the needles while minimizing damage to the structure of the foam film by the needles. Alternatively, the composite nonwoven textile is constructed by attaching fibers to the breathable elastic foam film by flocking. The fibers may be attached by an adhesive or may be attached by application to the elastic foam film while the film is still 'wet' (i.e. before the film is cured).


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