The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 20, 1998

Filed:

Jun. 28, 1996
Applicant:
Inventors:

Philip J Whalen, Sparta, NJ (US);

Vikram R Jamalabad, Somerville, NJ (US);

John P Pollinger, Redondo Beach, CA (US);

Mukesh Agarwala, Highland Park, NJ (US);

Stephen C Danforth, Belle Mead, NJ (US);

Assignee:

AlliedSignal Inc., Morris Township, NJ (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B / ;
U.S. Cl.
CPC ...
264219 ; 264221 ; 264317 ; 264401 ; 264621 ;
Abstract

A ceramic component is manufactured rapidly using a mold made directly from a solid freeform manufacturing process. Solid freeform fabrication, or rapid prototyping, procedures are used to generate molds of materials that are soluble or otherwise fugitive. A gel casting suspension containing ceramic and emulsifying agents is poured into the cavity of the mold and caused to set. The mold is then removed by dissolution or heat treatment, leaving intact the gelcast part. Conventional procedures are then utilized to densify the gelcast component to the required final component. Time consuming and expensive machine tooling procedures are virtually eliminated. Ceramic components are generated rapidly in a cost effective manner.


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