Collator for a food product packaging machine, and method of use thereof

Abstract

A collator for a food product packaging system includes first and second laterally spaced side frame members. Each frame member has an upper portion and a lower portion. A plurality of interconnected flights form a continuous flight chain. At least some of the flights have a recess extending therealong for receipt of food product. At least three sprockets are rotatably mounted to each of the side frame members. The first and second sprockets are mounted proximate the lower portion of each frame member, and the third sprockets are mounted proximate the associated upper portions. First and second cooperating aligned guides are secured to each frame member and extends substantially between the first and third sprockets. Each guide has sequentially arranged first, second, and third portions. The flight chain is trained about the sprockets and cooperates with the guides so that rotation of the sprockets causes advancement of the flight chain. The first portion of each guide extends from proximate the first sprocket at a first angle for providing a fill zone in which food product may engage the flights and fill at least some of them. The second portion extends at a second angle for permitting food product not seated in a flight to fall away therefrom. The third portion permits food product to stabilize in the flights.