The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 11, 1998

Filed:

Mar. 12, 1997
Applicant:
Inventors:

H Kevin Rivers, Hampton, VA (US);

Philip O Ransone, Gloucester, VA (US);

G Burton Northam, Carrollton, VA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29D / ; B29C / ;
U.S. Cl.
CPC ...
264103 ; 264 291 ; 264 297 ; 264138 ; 156148 ; 156149 ; 427128 ; 427130 ; 427180 ; 427228 ;
Abstract

A method for forming a carbon composite valve for internal combustion engines. The process includes the steps of braiding carbon fiber into a rope thereby forming a cylindrically shaped valve stem portion and continuing to braid said fiber while introducing into the braiding carbon fiber rope a carbon matrix plug having an outer surface in a net shape of a valve head thereby forming a valve head portion, said carbon matrix plug acting as a mandrel over which said carbon fiber rope is braided, said carbon fiber rope and carbon matrix plug forming a valve head portion suitable for mating with a valve seat; cutting said braided carbon valve stem portion at one end to form a valve tip and cutting said braided carbon fiber after said valve head portion to form a valve face and thus provide a composite valve preform; and densifying said preform by embedding the braided carbon in a matrix of carbon to convert said valve stem portion to a valve stem and said valve head portion to a valve head thereby providing said composite valve.


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