The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 16, 1998

Filed:

May. 13, 1996
Applicant:
Inventors:

Jerry Capriotti LaSalle, Montclair, NJ (US);

Anthony Joseph Fanelli, Rockaway, NJ (US);

Eoin Joseph Barry, Limerick, IE;

Brian Jeffrey Snow, Parsippany, NJ (US);

Assignee:

AlliedSignal Inc., Morristown, NJ (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22C / ; B22C / ; B28B / ; B28B / ;
U.S. Cl.
CPC ...
106 389 ; 106 3822 ; 106 3827 ; 164517 ; 164518 ; 164519 ; 164525 ; 164529 ;
Abstract

A calcia mold facecoat is applied to a mold for casting parts composed of reactive metals such as titanium and titanium aluminide. The facecoat is composed of a calcium carbonate based slurry comprising a dense grain calcium carbonate powder and an aqueous based binder. It is applied to a wax or plastic pattern used in the lost wax process for fabricating a casting shell. The mold is built using multiple dipping of alumina-silicate slurries, and then fired at high temperatures in an oxygen rich environment. The metal part is cast before the fired mold can cool below about 800.degree. C. Organometallic based slurry binders are avoided and significant cost savings are realized owing to the benign nature of the aqueous based suspensions with respect to the environment.


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