Connector for wire and flat cable and method of manufacturing the same

Abstract

In a connector for electric wires (5) and a flat cable (6) in which said electric wires (5) and said flat cable (6) which have exposed conductor portions (5A, 6A) formed at distal ends of said electric wires (5) and said flat cable (6) are held along a plate surface of an attaching plate (21). The exposed conductor portions (5A, 6A) are welded to each other. Insert molding is performed using a synthetic resin material (70) such that at least one portion of said attaching plate (21) and a welded portion between the exposed conductor portions (5A, 6A) are covered, a window portion (25) is formed in said attaching plate (21), and a plurality of bus bars (30) whose front and rear surfaces are exposed to said window portion (25) are arranged at a pitch corresponding to a conductor pitch of said flat cable (6). The exposed conductor portions (6A) of said flat cable (6) and the exposed conductor portions (5A) of said electric wires (5) are sequentially stacked on each other on one surface of each bus bar (30). Said bus bars (30) and both the exposed conductor portions (5A, 6A) are welded to each other in this state, and the insert molding is performed to the conductive-exposed portions (5A, 6A) and said bus bars (30).