The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 02, 1998

Filed:

Nov. 08, 1996
Applicant:
Inventors:

D Sangeeta, Niskayuna, NY (US);

Lawrence Edward Szala, Scotia, NY (US);

David Winfield Woodruff, Clifton Park, NY (US);

Bangalore Aswatha Nagaraj, West Chester, OH (US);

Daniel Scott McAtee, Dublin, IE;

Clifford Lawrence Spiro, Nishayuna, NY (US);

Assignee:

General Electric Company, Schenectady, NY (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C04B / ; C04B / ;
U.S. Cl.
CPC ...
501 85 ; 501 80 ; 501103 ; 501102 ; 10628719 ; 428699 ; 428689 ; 523218 ; 523219 ; 521154 ;
Abstract

An improved thermal barrier coating for metal substrates such as superalloys is provided. The coating is a slurry composition, comprising spheres of zirconia, at least some of which are hollow, contained within a porous oxide matrix, such as aluminosilicate. The slurry composition can be applied by slurry casting or similar techniques to the desired surface. Coating methods involve the application of successive layers of variations of the slurry composition, with various curing techniques used between layers and after the final coating is applied. Another embodiment of this invention embraces a composite coating, comprising (i) an oxide matrix phase; (ii) zirconia spheres embedded in the oxide matrix; and (iii) a porous phase.


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