The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 17, 1998

Filed:

Mar. 03, 1995
Applicant:
Inventors:

David Gerard Hlavaty, Northville, MI (US);

Mansour Ashtiani-Zarandi, Birmingham, MI (US);

Assignee:

General Motors Corporation, Detroit, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C / ; B29C / ; B29C / ;
U.S. Cl.
CPC ...
264401 ; 264105 ; 264129 ; 264221 ; 427 61 ;
Abstract

The present invention provides an improved method for rapidly making an electrode for electrical discharge machining. According to the invention, a stereolithography process is used to make a cured resin model of the electrode and having a network of interconnected supporting members defining the shape of the electrode and leaving channels between the supporting members to drain away uncured resin from the model. After the model is fully cured and the uncured resin drained away, a slurry mixture of graphite and resin is infiltrated into the voids of the model. The resin is then heat cured so that the resin is burned away leaving the electrode of pure carbon. Alternatively, the graphite and resin mixture can be cured sufficiently to harden and then an electrically conductive metalized coating is applied on the outer surface.


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