The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 08, 1997

Filed:

Oct. 05, 1995
Applicant:
Inventors:

Andrew J Mullender, Nottingham, GB;

Leonard J Rodgers, Derby, GB;

Assignee:

Rolls-Royce plc, London, GB;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B / ; B64C / ; B64C / ;
U.S. Cl.
CPC ...
156 622 ; 156155 ; 156242 ; 156245 ; 1563077 ; 181292 ; 244130 ; 244208 ; 244209 ;
Abstract

A porous material is manufactured by weaving polycarbonate fibres through a tow of carbon fibres which has been pre-impregnated with an epoxy resin. A second layer of pre-impregnated carbon fibres are superimposed on the woven layer and the epoxy resin is cured to bond the fibres together. A ceramic slurry is applied and allowed To penetrate through the second layer of fibres and part way through the woven layer of fibres to a controlled depth before being dried to form a mask. A thermoplastic powder is then applied to the unmasked region of the woven layer of fibres and sintered. Finally the mask and the polycarbonate fibres are removed chemically to produce a porous material which comprises a sintered thermoplastic layer reinforced with carbon fibres through which channels are provided.


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