The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 23, 1995

Filed:

Jan. 18, 1989
Applicant:
Inventor:

Roy E Booth, Duncanville, TX (US);

Assignee:

Loral Vought Systems Corporation, Grand Prairie, TX (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B / ; B05D / ;
U.S. Cl.
CPC ...
428408 ; 428552 ; 427113 ;
Abstract

Carbon-Carbon composite products comprising laminate plies formed from the carbon fabric having pitch-based carbon strands of relatively high modulus of elasticity in the warp direction. The fill direction carbon strands have a relatively low modulus of elasticity when compared to the warp direction strands and have a substantially lower end count than the higher modulus warp direction strands. A carbonaceous matrix is integrated with the fabric plies in order to bond the plies together. The matrix material may be glassy carbon or more preferably a crystalline graphitized carbon. In forming such carbon-carbon composite products, a layup is established of a plurality of the carbon fabric plies impregnated with a carbon containing matrix material, typically a thermoset resin. The layup is cured or partially cured and then pyrolized to a temperature sufficient to carbonize the matrix material. The carbonized matrix material is then densified by chemical vapor infiltration (CVI) using a gaseous hydrocarbon material as a carbon source. Following the densification step, the layup is heated at an elevated temperature substantially in excess of the pyrolysis temperature which is sufficient to graphitize the matrix material.


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