Process for forming particles having a uniform size distribution

Abstract

A process is provided for fabricating coated particles of a substantially uniform particle size. The process comprises coating small particles of well-defined crystalline phases with a polymerized gel. The process results in a ball-type sol-gel coating of the particles to provide particles which have a narrow size distribution. In many instances, crystalline particles of irregular shape have a substantially spherical shape upon coating with the sol-gel. In instances where the core is a high melting point material, such as an oxide, nitride, or carbide, the coat formulation can effect a low sintering temperature, which permits forming films of the particles at a much lower temperature than would otherwise be possible.