Method of making a multiple pipette sampler system

Abstract

A method of making a pipette sampler system for removing and transferring a plurality of liquid samples includes the step of thermoforming a plurality of identical pipettes in a first thin PVC plastic sheet utilizing a first precision die. A concave housing including a plurality of stiffening depressions and a skirt portion possessing a peripheral sealing edge is thermoformed from a second thin PVC plastic sheet utilizing a second die. The housing and pipette sheet are joined by dielectric heat sealing forming a manifold communicating with each pipette, with the peripheral sealing edge and each of the stiffening depressions heat welded to the pipette sheet, forming an inflexible rigid monocoque structure. A filling tray is thermoformed from a third thin PVC plastic sheet utilizing a third die. A sealing washer is sealed to a top surface of the housing, surrounding an aperture formed through a top surface of the housing and communicating with the manifold. The sealing washer provides a sealing surface for attachment of an actuator which selectively provides a vacuum in the manifold to draw liquid into the pipettes from the filling tray.